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1991 Ford F-150 Fuel System, Gasoline:storage:tank Assembly Problems

NHTSA component category: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY · data through 07/12/2026

49Fuel System, Gasoline:storage:tank Assembly complaints
16.1%Of all 304 complaints
#1Most-reported category

Source: U.S. NHTSA complaint data. Complaints are unverified reports from vehicle owners — a complaint is not a confirmed defect.

How fuel system, gasoline:storage:tank assembly ranks on this vehicle

Share of the 304 complaints citing each category; one complaint can cite several. Full breakdown on the 1991 Ford F-150 overview page.

What owners report

“THE CONSUMER HAS BEEN EXPERIENCING PROBLEMS WITH FUEL TANK ASSEMBLY. FUEL SPILLS OUT OF FUEL TANK, CAUSING AN ODOR AND POTENTIAL RISK FOR A FIRE…”NHTSA complaint 830497 — filed 11/10/1998
“DUE TO THE DEFECTIVE FUEL TANK, THE FUEL TANK CRACKED, CAUSING A FUEL LEAK WHICH IF THERE IS A SOURCE OF IGNITION A FIRE MAY…”NHTSA complaint 829255 — filed 10/21/1998
“RECALL # 93V125000, THE FUEL REGULATOR WAS REPLACED UNDER RECALL IN AUG OF 94. OWNER IS EXPERIENCING SAME PROBELM AS STATED IN RECALL DESCRIPTION.”NHTSA complaint 815171 — filed 09/12/1997

Excerpts are shortened and scrubbed of personal details; they are individual, unverified reports.

Fuel System, Gasoline:storage:tank Assembly complaints by year filed

919956719973319991022001212003212007212010

Frequently asked questions

Does the 1991 Ford F-150 have fuel system, gasoline:storage:tank assembly problems?

Fuel System, Gasoline:storage:tank Assembly is the most-reported problem area on the 1991 Ford F-150: 49 of 304 complaints on file (16.1%). Complaints are unverified owner reports, not confirmed defects.

How many complaints does the 1991 Ford F-150 have in total?

304 complaints were on file with NHTSA as of 07/12/2026. Across all categories, 12 involved a crash, 41 involved a fire, 8 reported injuries, and none reported deaths.

What does NHTSA's fuel system, gasoline:storage:tank assembly category include?

NHTSA assigns each complaint to standard component categories; this page reports the FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY category exactly as NHTSA defines and records it.

About this data — Complaint figures on this page are consumer reports submitted to the National Highway Traffic Safety Administration (NHTSA), a U.S. government agency. NHTSA does not verify individual complaints; a complaint is not proof that a defect exists, and counts reflect what owners chose to report, not confirmed failure rates. Recall information comes from official NHTSA safety recall campaigns; recall repairs are free at authorized dealers. Always check your specific vehicle by VIN at nhtsa.gov/recalls. CarModelProblems.com is an independent site and is not affiliated with NHTSA or any vehicle manufacturer. Data through 07/12/2026.